A production line has a dropped OEE (Overall Equipment Effectiveness) by 10% from the previous week. The MTBF (Mean Time Between Failures) = 5.4 min., and MTTR (Mean Time to Repair) = 17.5 min. Which of the following is the most appropriate step to take in order to solve this substantial loss of performance based on the information available?
Which of the following training evaluation methods is easiest to perform but has the most limited value?
A company has been a successful supplier to the domestic auto industry, and the sales manager wants to further expand sales to new transplant companies entering the country. The business model of these new companies is different from those of the domestic companies. The quality manager estimates that the company ' s resources will be used beyond their capacity in an attempt to support the sales manager’s requirements.
In this situation, the quality manager should take which of the following actions?
A system that is designed to ensure that procedures are current, properly authorized, and accessible is known as document
Which of the following tools is used to determine whether special cause variation exists in a process?
A quality department should use which of the following documents when developing its goals and objectives?
The most important criteria in the selection of an internal quality auditor is whether that person is
According to Juran, the one element that is present in all corporate successes and absent in most failures is?
When a quality improvement program is being implemented in an organization, which of the following employees should be trained first?
A marketing group used data from internally developed customer satisfaction surveys and externally acquired market share data covering the same period to develop the following graph. The CEO asks the quality manager to review this information and explain it at the next senior management meeting.
Which of the following is the most appropriate initial observation explaining the chart?
Which of the following approaches indicates that a company has aligned its human resources with its strategic goals?
A customer ' s supplier performance system requires suppliers to develop an improvement plan if they submit shipments containing multiple nonconformances. Which of the following elements should the customer require as part of those improvement plans?
A quality manager who wants creative ideas that will improve the employee recognition program should ask staff members which of the following questions?
Which of the following customer segmentation factors would a company use to develop a " frequent buyer” program for its products?
A project manager is analyzing dependencies between various tasks in a complex project to determine the most efficient sequence of activities. Which of the following tools should be used?
The following data set shows the on-time delivery performance versus late performance.
1 = On-time Delivery
0 = Late or missed delivery
During the define phase of a Six Sigma project, the team should take which of the following steps?
Which of the following sets of factors is most important for establishing a supply base that delivers a competitive advantage?
A social agency has recently implemented a cross-functional team approach to improving the agency ' s intake system. The team implemented changes that reduced client processing time by 50%. Which of the following actions by the agency director is likely to be most effective in sustaining the agency ' s improved process?
A company uses a process in which all workers and departments that are involved in bringing a product to market are required to participate in all phases of product development, from concept through delivery. What type of engineering process 1s the company using?
Which of the following quality dimensions is more appropriate for service organizations than for manufacturing companies?
A company ' s training needs analysis shows that the only people in the organization who have been trained in quality function deployment (QFD) are the quality staff members. The quality manager should do which of the following to address this problem?
A company is in the planning phase of a supplier relations program. Which of the following steps is critical to establishing a successful program?
The Vice President (VP) for quality has attended a series of employee and management focus groups and has discovered that not all team members believe they are being supported by their respective managers. Further analysis shows that some managers have not yet attended training on the basic principles of quality. Which of the following would be the most effective way for the VP to reinforce the management training on the basic quality principles?
A customer is establishing a partnership with a new supplier and wants to ensure clear communications between the two companies.
Which of the following by the will it this effort?
Which of the following elements is an essential feature of a " pull " production system?
Which of the following elements must be known in order for a team to conduct a process capability study?
Which of the following customer segmentation factors would a company use to develop a " frequent buyer " program for its products?
Which of the following steps should an organization take immediately after creating its strategic plan?
A production line has a dropped OEE by 10% from the previous week. The MTBF = 5.4 min, and MTTR = 17.8. Which of the following is the most appropriate step to take in order to solve this substantial 1al loss of performance based on the information available?
According to Deming, the main reason that employees receive poor annual performance ratings is
If an employee compensation plan is linked to pre-established company, team, and functional area goals, the plan is described as
An organization has recently revised its mission and vision to include a strong statement about its commitment to quality excellence. When the organization implements its quality training program, which of the following groups should be trained first?
A quality inspector who has worked in the quality assurance department for five years goes to the quality manager and asks what is necessary to advance into a p as a quality If the y has adopted a TQM approach, the quality manager should respond in which of the following ways?
Which of the following tools should be used to determine how material is handled and who should handle it?
A company that distributes merchandise to major retail stores is conducting a customer satisfaction survey. The major problem with limiting those interviews to individuals in the company ' s sales contact list 1s that the list may
Not include potential new customer
Which of the following statements is true about using stakeholder analysis? A stakeholder analysis
The house of quality pictured above was designed for product planning and development to specific customer wants and needs, which of the following sections would contain the planning matrix that lists market research and strategic planning?
Senior management has decided to convert the company ' s traditional inventory system to a just-in-time (JIT) program and plans to provide training on JIT to the entire workforce. In this situation, which of the following steps should be taken first?
In comparison with traditional training programs, which of the following statements is true about computer-based training programs?
In order to manage the needs of multiple customers, the management group should first:
A quality manager recommends spending $10,000 to eliminate product failures that are costing the company SI 5.000 per year. What is expected the return on investment (ROI) for this proposal?
Which of the following factors is characteristic of companies that excel in customer satisfaction?
To identify product attributes that are important to customers, an organization should use which of the following techniques?
A service provider decides to expand its operations and determines that the company will need three quality engineers to assist with the expansion. Making the decision to hire these engineers as a means of supporting the company ' s growth is an example of:
Which of the following sets of elements represents the four levels of training evaluation?
Which of the following tools can be used to conduct a time series analysis of process performance?
Which of the following elements of an organisation ' s strategic planning process includes developing detailed action plans, defining: resource requirements, establishing performance measures, and aligning work units?
In order for a supplier certification program to be successful for all parties, the first step in the process should be to
A company is in the planning phase of a supplier relations program. Which of the following steps is critical to establishing a successful program?
A certified supplier can be described as a company whose processes and products have been investigated and the results indicate that the supplier
A customer is performing a supplier qualification audit for a product that requires environmental control. To ensure that the supplier delivers a conforming product, the customer should take which of the following actions?
A company is launching a strategic initiative to improve supply chain efficiency. Which of the following demonstrates the best application of quality initiatives to support this objective?
What type of analysis is used to compare the current skill levels of a target group to the desired skill levels?
Which of The following graphs indicates a positive correlation between two sets of data?
A)
B)
C)
D)
Which of the following actions is considered a best practice in a customer-driven organisation?
Once the quality plan is developed, who 1s responsible for achieving corporate quality goals?
Which of the following levels of the work breakdown structure (WBS) includes an explanation of the purpose of the project?
When sending an email in English to a person in a country where English is not the primary language, a manager should use which of the following techniques?
When promoting quality improvement plans, the quality manager should take which of the following actions first?
Which of the following financial summaries is used to indicate a company’s total business performance over a specific period of time?
‘Which of the following financial summaries is used to indicate a company’s total business performance over a specific period of time?
When the human resources (HR) department provides training throughout the organization, which of the following would be considered an internal customer?
The enhancement of one part of an organization at the expense of another is one definition of
In response to component failures encountered during acceptance testing, test technicians are now being trained to do the following:
Conduct troubleshooting with production workers
Perform failure analysis with assistance and support from quality engineering
Communicate findings to the affected departments
Develop and coordinate corrective action plans with the affected department supervisors
This process is an example of job:
When a project requires collaboration among different functional areas, the first step for the project manager should be to
Which of the following factors would reduce the effectiveness of a training session on quality basics?
Which of the following is a benefit of using quality function deployment (QFD)?
Program evaluation and review technique (PHRT) charts are designed to support which of the following processes?
A company needs to upgrade its inspection process which has not been changed in several years. The first action the quality manager should take is to
A company needs to upgrade its inspection process which has not been changed in several years. The first action the quality manager should take is to
The limits of an x control chart are usually calculated by using which of the following values?
For this question, please refer to the following flow diagram of a company ' s forecasting and internal ordering process.
This diagram can also be used to show
When accurate documents are available on demand to all members of a work group, it reduces which of the following types of waste the most?
In order for policies and values to reflect a company ' s vision, the strategic planning process must begin with
Which of the following terms is defined as the ability of an instrument to measure what it is intended to measure?
The Taylor Company makes products in £ to S ne 1 and its base is moving toward full
computer-assisted design (CAD) systems. Taylor 1s planning to implement a policy requiring product acceptance to be made from CAD drawings resident on the computer system. However, the Ward Company, an important customer of Taylor. has a written policy requiring suppliers to use paper drawings for product acceptance. Which of the following actions should Taylor take to be cost-effective and sensitive to Ward ' s requirement?
The following are elements of a quality department ' s annual budget:
Training
Salaries
Depreciation
Inspection equipment (nonperishable)
Office supplies
Rent
Printing and forms
Production scrap
Which of the following elements is a non-cash-flow budget item?
Which of the following strategic actions best ensures compliance with evolving legal and regulatory requirements?
Which of the following factors should be considered in the interpretation of a histogram?
Which of the following statements is true about a customer-driven organization?
Which of the following groups has primary responsibility for ensuring thai employees attend appropriate training sessions?
A quality manager has decided to implement training and establish training goals. Which of the following training topics should employees be expected to apply?
The metrics and goals for driving organizational performance should be established on the basis of:
Complaints have been received regarding a telephone voice-mail system being full and prohibiting new callers from leaving messages.
‘Which of the following types of teams should be chartered to address the voice-mail issue?
A company ' s new strategic plan targets development of a new service. The quality manager assembles a team from sales and marketing, engineering. Held customer support, finance, and human resources, with the objective of developing a series of matrices that will translate customer requirements into appropriate technical requirements or specifications. The process the quality manager is using to facilitate this outcome is best known as
During a process improvement effort, the team discovers that machine X is underutilized, but it is not a bottleneck in the operation. Under the theory of constraints, the team should make which of the following recommendations?
A company wants to provide training in quality at the appropriate levels for all employees in the company. Which of the following people should be invited to help develop the needs analysis for this training?
Which of the following tools should be used to measure actual performance against strategic goals?
Members of a strategic quality management council have which of the following responsibilities?
The most common reason that companywide quality training programs fail is because the
Which of the following tools should a trainer use to identify the existing levels of employee knowledge?
When an organization is deploying its strategic planning process, which of the following tools should be used to ensure that all of the strategies are supported at all levels?
A company should treat customer complaints as critical information for which of the following reasons?
A quality-oriented manufacturer of electronic components has numerous customers and a record of years of financial success. Recently, many customers have reported field failures and indicated that they are considering changing suppliers if they do not see an immediate improvement in product quality. The CEO has instructed the quality manager to investigate the situation, implement immediate corrective action, and report results within five days. In response to the CEO ' s request, the first action the quality manager should take is to:
Which of the following actions would be a violation of the ASQ Code of Ethics?
The new project manager for a company ' s ISO 9000 recertification effort is not getting cooperation from a majority of department heads. This situation is most commonly caused by:
Which of the following elements describes the combination of the severity and probability of occurrence of harm?
Which of the following is the best tool to use to identify the specific tasks needed to complete a project?
An organization that liar, similar norms and values across product, unit, or functional boundaries is best described as having which of the following types of culture?
Which of the following training methods should be used when the trainees will apply what they learn on the job?
The constraint that is most often encountered by virtual teams that c ate via telephone and e-mail is the
A supplier who is establishing a partnership with a customer should take which of the following actions first?
What type of organizational structure supports operational, project-based decision-making while retaining independent functional management?
A quality manager finds that the company performance appraisal system is declining employee involvement in team activities, and membership on cross-functional or process improvement teams is directly linked to organizational objectives. To change this situation, the manager should recommend adjusting the appraisal system to
Which of the following elements must be known for a team to conduct a process capability study?
A new process improvement team has been working together once a week for three weeks on a department-level satisfaction issue. The first two weeks went fairly smoothly, with initial orientation and team training. The members stayed on task as the team progressed toward identifying the steps in the current process. In the third week, as the team began to do a value-added analysis of the steps, the members experienced a high degree of conflict. The leader, who is also the team facilitator, lost control of the group and went to the quality manager for advice. This is the team leader ' s first team assignment.
It would be most important to have a person playing which of the following roles to deal with the team ' s condition in the third week?
A project improvement team has identified several key issues but disagrees over the importance of certain issues. If project resources are limited and the key issues are similar, which of the following tools will help resolve the disagreement?
Which of the following tools is used to help organist the output from a brainstorming session?
A customer returns a warranted product to the manufacturer and asks for a refund of the purchase price, claiming that the product only worked intermittently. The customer service representative examines the product and determines that the cause of the problem is some packing material lodged next to the reset safety button.
As an employee of a customer-driven organization, the representative should take which of the following actions?
A team has one member who often points out the downside of new ideas. Several other team members see these kinds of comments as obstructive to the team ' s effort to promote change. The facilitator can help the team see the positive side of these comments by taking which of the following actions?
The first step a customer should take when developing a supply chain should he to establish
Which of the following tools should HR use to monitor the number of hours lost due to worker absenteeism?
Which of the following questions should a company ask before adopting a new technology?
Which of the following methods is used to listen to customers to learn exactly what they want and then, using a logical system, determine how best to fulfill those needs with available resources?
To resolve inherent conflicts that arise from multiple customer requirements, an organization should use
Which of the following question types should be used when a company interviews a small group of customers about their level of satisfaction?
A company purchases electronic components and then assembles them to produce customer-specified code readers. Recently, the company has been tracking complaints about the product and found that the majority of complaints are in three key areas: faulty interface connectors, incomplete or failed code recognition from scans, and insufficient power in battery-operated mode. Since the components that contribute to these problems all come from different suppliers, the quality manager has proposed developing a supplier certification program to replace the current low-bid purchase contract system now being used. As part of supplier certification, the company should perform which of the following actions?
A manufacturer purchases a square part for use in an assembly. The part contains four pins equally spaced from the center, and one of the four pins is shorter than the other three. The quality manager received data indicating that the parts are being oriented incorrectly by the automated assembly machine. A multifunctional team investigates the problem and recommends making a 45° cut on the corner of the part near the shortest pin, as shown in the drawing below.
This modification reduces the number of assembly errors significantly. The process used to correct the assembly problem is known as:
Which of the following conditions is most likely to be a barrier to adult learning?
If an activity time within a critical path is increased, which of the following is most likely to occur?
If company a hires a to convert its current train-as-needed model to a more proactive approach to training, which of the following steps should the manager take first?
At the design review stage, a failure mode, effects, and criticality analysis (FMECA) should indicate that:
The Baldrige criteria for performance excellence defines management by fact as including which of the following?
In customer satisfaction questionnaires, a Likert scale has an advantage over other answer formats in that the Likert scale will
Which of the following terms is defined as the measure of an instrument ' s ability to repeat its results?
McGregor ' s theory of X-style management is the perception that people need to
A manufacturing company needs to prioritize improvement initiatives based on their impact and feasibility. Which of the following tools should the team use to evaluate and rank these initiatives?
In order for metrics to be useful in measuring quality projects and initiatives, the metrics must be:
Which of the following facility-related factors is most likely to limit an organization ' s ability to scale production during a sudden increase in demand?
Which emerging technology in Quality 4.0 is most likely to enable real-time process monitoring and decision-making?
Senior management has scheduled a meeting to review the results of a recent assessment that the quality manager has been overseeing for three months. If only 15 minutes are allotted for presenting the findings, which of the following actions would be most effective for the quality manager to take?
An analysis of a company’s strengths, weakness, opportunities and threats (SWOT) is designed to be used to
A company achieving 3 4 defects per million opportunities meets which of the following commonly accepted sigma levels?
A)
B)
C)
D)
Which of the following types of benchmarking is used to compare similar processes that are used in different industries?
If a supplier audit reveals that the supplier’s quality system has several serious deficiencies, the customer ' s quality manager should take which of the following actions first?
Review the process flow below and determine which step is the process constraint.
Which of the following characteristics is descriptive of a customer-supplier partnership?
In order for metrics to be useful in measuring quality projects and initiatives, the metrics must be
A company uses a process in which all workers and departments that are involved in bringing a product to market are required to participate in all phases of product development, from concept through delivery. What type of engineering process is the company using?
Because of increasing internal costs, upper management has decided to outsource some components. To ensure that component production by suppliers will meet the company ' s specifications, the quality manager should do which of the following first?
For this question please refer to the following flow diagram of a company ' s forecasting and internal ordering process.
This diagram can also be used to show.
An external audit was conducted on a company ' s quality system, and the auditors found four separate problems directly related to the operation of the quality system. In response to these findings, the quality manager should take which of the following actions first?
For this question, please refer to the following flow diagram of a company ' s forecasting and internal ordering process.
On the basis of this diagram, which of the following conclusions can be drawn?
A cross-functional team has been working t > n a process improvement project that affects departments A. B. C. and D. Once the project is completed, which of the following people associated with the team is responsible for ensuring that the changes are integrated into the processes of the affected departments?
A CEO has announced a new vision in automation, integration, and technology. The CEO 1 how these el play an important role in the global business process simplification. In response to this vision, the CEO announces a more advanced new information system that will replace the old system. How would a Corporate IT Director manage the organization ' s performance and risks based on this new mandatory information system?
Not automating ineffective processes and choosing the lowest technology that gets the job done are examples of understanding the
A service y has decided to expand the current focus of its regional territory to all of North America. This decision is an example of
To create a positive organizational culture, which of the following factors needs to be modeled and reinforced from top management down?